Materials · Metals & Heat Treatment

Steel Heat Treatment and Quench Study

Intermediate 3 weeks 15-25 hours

Heat treat high-carbon steel samples, quench them in water, oil, and air, and compare hardness and brittleness for each method.

Major

Materials

Focus area

Metals & Heat Treatment

Total hours

15-25 hours

What you'll need

  • 1095 high carbon steel flat bar
  • propane torch with self igniter
  • hardness test file set
  • fire resistant welding gloves
  • magnet for critical temperature check
  • metal container for quenching
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Steps

  1. Cut the steel bar into matching samples and label them.
  2. Heat each sample until it's no longer magnetic, which means it passed its critical temperature.
  3. Quench samples in water, oil, and air, working outdoors with gloves and eye protection.
  4. Test hardness of each sample with the hardness file set.
  5. Bend-test samples to compare brittleness and temper one set to see how it changes.
  6. Document the results and explain the metallurgy for your portfolio.

What to photograph for your portfolio

  • Samples glowing at temperature
  • quench setup
  • hardness file test
  • bend test results
  • results table

Resume bullet starters

Copy one, then swap in your own numbers.

  • Heat treated [X] high-carbon steel samples and compared water, oil, and air quench methods

  • Ranked hardness and toughness for each method using file hardness and bend testing

  • Quantified results with [insert your result, such as hardness change, strength, efficiency, or error vs published values] and summarized findings in a technical report

Skills you'll show off

Heat treatmentphase transformationshardness testingmetallurgylab safety

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